Total Productive Maintenance (TPM) & Planned Preventative Maintenance (PPM)
TPM and PPM packages typically includes a range of services to ensure the optimal functioning and reliability of the equipment. While the specific services may vary depending on the company and industry, here is a list of common services that can be included in a TPM package:
- Equipment Inspection: Regular inspections of machinery and equipment to identify any potential issues or signs of wear and tear
- Preventive Maintenance: Scheduled maintenance activities performed to prevent equipment breakdowns and optimize performance. This can include lubrication, cleaning, calibration, and component replacements
- Condition Monitoring: Monitoring the condition of equipment through various techniques such as vibration analysis, thermography, oil analysis, and acoustic emissions to detect early signs of equipment failure or deterioration
- Equipment Repairs: Prompt and efficient repairs of faulty or malfunctioning equipment to minimize downtime and ensure continuous operation
- Spare Parts Management: Inventory management of critical spare parts to ensure availability when needed and reduce the downtime associated with equipment repairs
- Training and Skill Development: Provision of training programs for operators, technicians, and maintenance personnel to enhance their skills and knowledge in equipment operation, maintenance, and troubleshooting
- Performance Tracking and Reporting: Monitoring key performance indicators (KPIs) of equipment, tracking maintenance activities, and generating reports to provide insights into the overall equipment effectiveness (OEE) and maintenance performance
- Asset Management: Assistance in asset lifecycle management, including equipment selection, installation, commissioning, and decommissioning
- Continuous Improvement Initiatives: Collaboration with the client to identify areas for improvement in equipment performance, maintenance strategies, and operational efficiency, and implementing continuous improvement projects
- Emergency Support: 24/7 emergency support services to address critical breakdowns and minimize production losses
- Engineering Consultation: Expert advice and consultation on equipment selection, upgrades, and modifications to enhance performance, efficiency, and safety
- Document creation and quality control:
It's important to note that the specific services included in a TPM package can vary based on the client's requirements, the industry sector, and the company's expertise.
For more information on our Electrical Control Panel Design & System Integration, CNC Maintenance, Servicing, Breakdown & Repair, TPM, PPM or PUWER Assessment, or if you would like to speak with one of our team please, contact us.